WE SHAPE YOUR IDEAS

Product
Mechanics
Plastics manufacturing

Notre bureau d’études conception produits accompagne start-ups et industriels dans le développement de leurs produits hardware. Hybster mobilise un Full expertise in plastics engineering, in Mechanics and in electronics to deliver innovative and industrialisable solutions, from the initial sketch to series production.

 

Concrètement, nous intervenons dès le stade de l’idée : de l’analyse fonctionnelle et des contraintes techniques jusqu’à la Hardware product design optimised for manufacturing, l’assemblage et la maintenance.

Therefore, each deliverable is designed to minimise downstream industrial costs.

 

Research and development
Holistic approach
Target driven
Team Build Up
Brand and product strategy
Communication
HOW ARE WE DIFFERENT

Design office & product design
From idea to innovative product

Hybster s’appuie sur un savoir-faire complet en for plastics, in mécanique and in électronique to deliver innovative and industrialisable hardware product solutions.

An integrated product design consultancy, from concept to series production

Grâce à notre maîtrise des technologies d’injection plastique, des moules, des assemblages plastique/électronique et des processus de production en série, nous sommes en mesure de proposer une approche « Design for manufacturability » (DFM) and « design for repairability » (DFR). Thus, each product design project is optimised for both its use and its manufacture.

 

Whether you are a start-up or an industrial player, our design office will assist you with:

  • 3D modelling and the mechanical simulation of plastic parts and hardware components.
  • The choice of the matter, the’Feasibility study in plastics processing (injection, overmoulding, two-component moulding).
  • the full hardware product design (Mechanical + electronic + plastic casing).
  • The rapid prototyping and the Functional validation to adjust the design before production.
  • L’industrialisation and the setup Production of your plastic and electromechanical products, with a single point of contact.

Choosing Hybster as partner for your product design and your plastics engineering department project, you benefit from a overall vision : from the initial concept to manufacturing and market launch.

Our goal? To create High-performance, durable and competitive hardware products, integrating best practices in plastics manufacturing and product engineering.

WE ARE ONE

Design office
Product design

Our design office isn't limited to plastics processing; we design complete products integrating mechanics, electronics, and assembly.



Our team turns your designs into tangible creations, conceived for industrial performance.

Engineering

design

Mechanical and electronic design, 3D modelling, functional and technical optimisation of hardware products

eco-design

Responsible and sustainable design, material optimisation, design for repairability and the circular economy

Simulation

digital

Static numerical calculation, dynamic, rheology.

Product Validation

Mechanical testing and trials, functional validation, prototyping and regulatory compliance before production
Feel free to

Contact
us

Let’s discuss your project and see how we can turn your ideas into market-ready products.
Visit
65, Rue de la Cimaise



59650 Villeneuve d'Ascq
write
call
+33(0) 9 72 51 89 89

    OUR

    lines of
    business

    Hybster lighting manufacturer
    Electronics

    Lighting

    Design and manufacture of LED lighting for gardens and swimming pools.
    Bespoke plastic casing fabrication
    Electronics

    Tailormade enclosures

    Enclosures and bezels for professional and consumer electronics.
    Plastic and electronic hybrid for mobility
    TRANSPORT

    Electric mobility

    Industrialization and assembly of electric vehicles charging stations
    Hybster, plastics for the construction and civil engineering sectors and for buried networks
    Public Works

    Underground networks

    Plastic parts from recycled materials for building and civil engineering. .
    Hybster plastic sanitary product manufacturing
    Mass market retail

    Sanitary

    Design and manufacture of sanitary products and pharmacy paraproducts.
    Hybster, manufacturer of embedded electronic enclosures
    CAR

    VLC modules

    Electronic enclosures under the engine cover and OBD2 diagnostics.
    Hybster electrical equipment manufacturer
    Electricity

    Electrical boxes

    Assembled, wired electrical cabinets, ready for installation.
    Hybster technical plastic parts injection
    Industry

    Technical parts

    Plastic components for industry in small, medium, and large batches.
    altinnova
    abriplus
    Wellcare
    edit tag
    smart lighting
    LED in pool
    Solidebloc
    Niryo
    Exosphere
    mermaid

    Our process for
    product conception

    Our design office masters the complete chain = a single point of contact from concept to finished product
    Needs analysis and feasibility
    Study of functional needs, technical and economic constraints.

    A feasibility audit allows for the assessment of risks, costs, and suitable technological choices.
    Product design
    Product development integrating mechanics, electronics, and design.

    Every decision is guided by performance, aesthetics and future fabricability.
    Digital simulation
    We carry out Finite Element Analysis (FEM) and rheological simulations to validate resistance, deformation and material flow.

    These calculations optimise the design and reduce physical trials.
    Rapid Prototyping
    Prototyping to test and validate performance and usability.

    The adjustments ensure reliability before industrialisation.
    Testing and Validation
    We carry out mechanical, thermal and functional tests to verify that the product meets the technical requirements.

    Testing enables the reliability, performance and durability to be validated prior to series production.
    Industrialisation and production preparation
    Adaptation of the design to actual manufacturing processes.

    Tooling creation, definition of controls and preparation for mass production.
    WANT TO KNOW MORE ?

    Frequently Asked Questions
    Product design

    Concrete advantages to ensure your success in the series.

    The development of a hardware product follows several phases:

    1. Needs analysis and feasibility,

    2. Mechanical, electronic and design conception,

    3. Digital simulation and prototyping,

    4. Testing and validation,

    5. Industrialisation and manufacturing support.
      This process ensures a functional, reliable, and production-ready product.

    At Hybster, we are structuring the project by milestones validated (audit, DFM design, tooling, pre-series) to ensure clear direction and controlled deadlines.

    The design duration depends on the Product complexity and the concept's maturity level.
    A simple project can grow into 2 to 3 months, whereas a complete product integrating electronics, plastics, and regulatory testing may require 6 to 9 months.
    Hybster adapts the schedule to your progress and your market objectives.

    We design a wide range of products:

    • Connected objects,
    • Electronic casings,
    • industrial products,
    • Home automation equipment
    • IoT solutions.
    • mobility engines

      Our expertise covers the mechanical, onboard electronics, plastics processing and product design, for comprehensive support through to production.

    Hybster accompanies as innovative startups What are the SMEs and large groups.
    We adapt our methods and budgets according to the project's maturity level (POC, MVP, pre-series, production).
    Our agile approach allows for accelerated time to market, even with limited volumes.

    Yes. Our partner electronic engineers design and integrate the Electronic parts, sensors, boards, and firmware within the product.
    This integrated approach guarantees the Mechanical-electronic consistency, the reliability and compactness of the final design.
    We also provide EMC management, certification, and production readiness.

    Yes, Hybster supports the Full prototyping 3D printing, machining, embedded electronics, and assembly.
    We then carry out the Mechanical, thermal and functional tests to validate the product before industrialisation.
    These validations guarantee smooth and secure progression to mass production.

    Absolutely. We support our clients in the preparation and management of certifications CE marking, RoHS, REACH, EMC, electrical safety.
    Our designs anticipate from the outset the Regulatory constraints to avoid delays during compliance testing.

    Industrialisation must be considered from the design stage.
    An approach“Design for Manufacture”allows you to avoid costly redesigns and ensure a smooth transition to series production.
    At Hybster, we integrate these constraints from the very first product sketches.

    Yes, Hybster offers support From design to manufacture.
    We manage industrialisation, plastic production, assembly, and quality control.
    This allows for a continuous and controlled process, without a break between design, engineering, and production.

    OUR MANUFACTURING LOCATIONS

    OUR INDUSTRIAL SOLUTIONS

    Western Europ
    Asia
    Eastern Europ
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