FOR RELIABLE AND HIGH-PERFORMANCE PRODUCTS

Product Conception & Engineering
Bespoke Development

Design, size, and validate your products with a multidisciplinary engineering department. Hybster supports manufacturers and innovators from idea to validated product, integrating mechanical engineering, plastics processing, electronics, materials, and production processes. Our performance, cost, and schedule-driven approach secures your technical decisions at every stage.

Every product starts with an idea, our mission is to transform it into a reliable, validated solution ready for manufacturing.

Hybster supports hardware projects in plastics processing and mechanics

Choose a plastics design office integrated into a manufacturing plant, It is Ensure performance and cost control from the design stage.

At Hybster, our approach combines Product engineering and Industrial reality to design robust, production-optimised solutions that comply with quality requirements.

This integration reduces iterations, speeds up timelines, and secures your technical objectives.

Working with a partner who has a mastery of Product designthe for plastics and the manufacturing process, you get a high-performing, competitive, and validated product within the best possible timeframe.

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WHY INITIATE AN ECO-DESIGN STRATEGY?

Engineering bureau
product design expert

At Hybster, our design office brings together experienced engineers to design and develop robust, scalable and competitive products. We are involved from the preliminary design stage onwards: technical analysis, feasibility studies, calculations and sizing, solving complex problems and cost optimisation.

Our strength: a holistic approach that links design with validation, materials, processes and production constraints, to speed up your time-to-market without compromising on quality.
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The final cost of a product is determined as early as the design phase

When a design consultancy is involved at an early stage, it influences the majority of future costs (materials, processes, tooling). At this stage, the expenditure incurred accounts for only 5% of the budget, but the technical choices made determine 75% of the product’s total cost. This highlights the strategic importance of optimising the design from the outset.
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Fixing a defect in production costs 1,000 times more than in the design office.

A defect detected during the design phase costs €1 to rectify, compared to €1,000 if it is discovered after the product is released on the market. This illustrates the added value of design offices in anticipating risks and reducing non-quality costs.
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Involving a design consultancy in the design phase reduces development costs by 15 to 25 %

According to industry benchmarks, anticipating manufacturing constraints and optimising design from the outset helps to limit late modifications, scrap and additional costs related to tooling. This collaborative approach improves the overall profitability of the project and secures budgets.
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reducing time to market for companies that integrate a design office from the design phase

According to a McKinsey study, incorporating multidisciplinary teams and agile methodologies into the design phase significantly speeds up development, enabling products to be launched up to 40% faster. This reduction in lead times enhances competitiveness and the ability to capitalise on trends.
SEE MORE

What is
Product design?

Product design is the process of conceiving, defining, sizing and documenting a solution that meets a market or industrial need, up to its industrialisation. It covers: functional scoping, material selection, modelling (CAD), sizing (calculations), mechanical/electronic integration, tolerance management, manufacturing and validation.
The added value of rigorous product engineering: reducing technical risks, controlling costs, ensuring performance and speeding up time-to-market. A plastics engineering design office also provides specific expertise in injection-moulded parts, rheology, shrinkage, warping, and mould and tooling constraints.

Our expertise:
Product conception and development

We combine engineering, methods, calculation tools, and feedback to develop reliable and industrialisable products.
Technical analysis and feasibility study
  • Functional scoping and requirements : performance, standards, environment, cost.

  • Concept analysis Technological comparisons, risks, and barriers.

  • Preliminary design and feasibility scenarios Materials, processes, assemblies.

  • Preliminary Test Plan and Validation Recommendations.


  • Complex problem-solving

  • Failure and non-conformity analysis : 8D, Ishikawa and FMEA methods.

  • Multi-material part optimisation and mechatronic interfaces.

  • Dealing with thorny issues collage, facial appearance, waterproofing, shock resistance, UV/chemical resistance.

  • Calculations and product sizing
  • Mechanical calculations strength of materials, deformations.

  • Functional tolerancing and dimension chain.

  • Thermal calculations (as used).

  • Plastics manufacturing Thicknesses, ribs, injection zones, inserts, post-moulding stresses.

  • Production and Process Engineering

    DFM/DFA: injection, extrusion, cutting, machining, assembly.
  • Industrialization ranges, tooling, checks, packaging.

  • Cycle optimisation, SPC, capability and robustness.

  • CONTACT US

    Submit
    My design project

    Bring your future products to life with Hybster, your expert product engineering partner.

    Our team supports you in reducing the environmental impact of your innovations while enhancing their performance and value.
    Visit
    65, Rue de la Cimaise

    59650 Villeneuve d'Ascq
    write
    call
    +33(0) 9 72 51 89 89

    Areas of intervention
    from our engineering office

    Design and engineeringMechanical Engineering and Plastics Processing

  • Injection moulded parts, two-shot moulding, insert moulding, overmoulding.
  • Shape optimisation: rigidity, shrinkage, flatness, mould release, draft angles.
  • Recommendations for moulds/tooling, tolerances and finishes.
  • Engineering

    Electronics and integration

  • Mechatronic Integration: Boards, sensors, connectors, shielding.
  • Thermal management and enclosures, interfaces and cable penetrations.
  • Compliance with standards (EMC/CE, IP, shock).
  • ExpertisePlastic materials

  • Material Selection: thermoplastics, composites, metals.
  • Environmental resistance: UV, humidity, chemistry, temperature.
  • Ageing, fatigue, choice of treatments and coatings.
  • Engineering

    Production and process

  • DFM/DFA: Injection, extrusion, cutting, machining, assembly.
  • Industrialisation: ranges, tooling, checks, packaging.
  • Cycle optimisation, SPC, capability and robustness
  • OUR

    lines of
    business

    Hybster lighting manufacturer
    Electronics

    Lighting

    Design and manufacture of LED lighting for gardens and swimming pools.
    Bespoke plastic casing fabrication
    Electronics

    Tailormade enclosures

    Enclosures and bezels for professional and consumer electronics.
    Plastic and electronic hybrid for mobility
    TRANSPORT

    Electric mobility

    Industrialization and assembly of electric vehicles charging stations
    Hybster, plastics for the construction and civil engineering sectors and for buried networks
    Public Works

    Underground networks

    Plastic parts from recycled materials for building and civil engineering. .
    Hybster plastic sanitary product manufacturing
    Mass market retail

    Sanitary

    Design and manufacture of sanitary products and pharmacy paraproducts.
    Hybster, manufacturer of embedded electronic enclosures
    CAR

    VLC modules

    Electronic enclosures under the engine cover and OBD2 diagnostics.
    Hybster electrical equipment manufacturer
    Electricity

    Electrical boxes

    Assembled, wired electrical cabinets, ready for installation.
    Hybster technical plastic parts injection
    Industry

    Technical parts

    Plastic components for industry in small, medium, and large batches.
    altinnova
    abriplus
    Wellcare
    edit tag
    smart lighting
    LED in pool
    Solidebloc
    Niryo
    Exosphere
    mermaid

    Entrust us
    the design of your product

    We transform your ideas into validated, industrialisable, and high-performing products.

    The advantages of our product engineering office

    Experienced multidisciplinary team

    Complementary profiles (mechanical engineering, plastics engineering, electronics, materials science, quality assurance) to approach projects from all angles
    Global vision design and manufacturing
    A system-oriented approach focused on industrialisation, from concept to validated product, while controlling costs, deadlines, and risks.
    Project responsiveness and support
    Agile piloting, clear milestones, technical reporting and commitment to results on deliverables.
    Confidentiality and Intellectual Property
    NDA agreements, rights management, data security referent, document filing and protection.
    WANT TO KNOW MORE ?

    Frequently Asked Questions
    Product engineering

    Yes, we operate on existing projects in design review, Problem-solving, improvement of Reliability, Cost reduction, optimisation DFM/DFA and Compliance. We are carrying out Technical reviews, let's identify the locks, we propose modifications and let's accompany it Design until industrialisation.

    Our skills cover the mechanical designthe for plastics (injected parts, overmoulding, inserts), the’Electronic integration, the materials (selection and holding), the sizing (calculations, tolerances), the’Hardware (process, tooling, control), the Quality (FMEA/DFMEA) and the Design (Test plans, standards compliance).

    Yes, we do structural calculations (strength of materials, deformation, fatigue), analyses thermals , as well as Plastics processing calculations (thicknesses, ribs, shrinkages, moulding stresses). As required, we integrate numerical simulations and let's consolidate with tests to secure the design.

    We escort the Product validation from start to finish: definition of performance criteria, redaction of Test plans, carrying out the tests (functional, environmental, endurance), treatment of non-conformities, and an update to the documentation until’Hardware and the launch.

    We are working in confidentiality with NDA agreements, procedures Data security, management of Intellectual property rights and referring Security. Your project information is protected and only accessible to authorised personnel.

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