Fused Deposition Modelling (FDM)
3D printing by filament deposition, commonly known as FDM (Fused Deposition Modellingis the most widespread additive manufacturing technology in the world. Whether you are a passionate individual or an industrialist seeking rapid prototyping, FDM offers an unparalleled balance of cost, simplicity, and material diversity.
The FDM process consists of melting a thermoplastic filament through a heated nozzle. This nozzle moves according to precise coordinates to deposit the material layer by layer onto a build plate, until the final object is formed.
Preparation: The 3D file (STL or OBJ) is sliced using «slicing» software.
Extrusion The filament is fed towards the print head.
Deposit The nozzle heats the plastic (often between 190°C and 260°C) and deposits it.
Solidification The plastic hardens almost instantly on contact with the air or the build plate.
Before choosing this technology for your projects, here is a comparison of the strengths and limitations of filament deposition.
| Features | Benefits | Disadvantages |
| Cost | Cheapest technology on the market (hardware and consumables). | – |
| Materials | Wide selection: PLA, ABS, PETG, TPU, Carbon, Nylon. | – |
| Accuracy | Ideal for functional mechanical parts. | Surface finish marked by strata (visible striations). |
| Ease | Quick start, accessible maintenance. | Often requires supports for complex overhangs. |
| Resistance | Robust and durable parts over time. | Anisotropy (relative fragility between layers on the Z-axis). |
The success of an FDM print relies on the choice of filament. Here are the most commonly used ones:
PLA (Polylactic Acid): The easiest to print, biodegradable, and odourless. Ideal for decoration and visual prototyping.
PETG: The perfect compromise. As strong as ABS but as easy to print as PLA. Water and UV resistant.
ABS Ultra-resistant to shocks and heat, but requires a heated bed and an enclosed chamber.
TPU (Flexible) : For flexible parts such as gaskets, phone cases, or model car tyres.
FDM printing is no longer confined to desktop gadgets. It's now at the heart of several sectors:
Test the form and ergonomics of a product in just a few hours, at a negligible cost.
Creation of custom jigs, fixtures, or drilling guides for production lines.
Repairing everyday objects by reprinting a broken part that is no longer commercially available.
What is the accuracy of an FDM 3D printer?
Most standard printers offer a layer thickness ranging from 0.1 mm to 0.3 mm. Professional models can go down to 0.05 mm for a smoother finish.
Is FDM suitable for food-grade parts?
Although some filaments are certified «food contact», the natural porosity of FDM layers can harbour bacteria. Post-processing (food-grade resin) is generally recommended.
Do you need an enclosed printer for FDM printing?
For PLA, no. However, for technical materials like’ABS or the Nylon, a subwoofer is essential to avoid the warping (part detachment due to thermal shock).
Expert tip: To optimise your costs, favour PLA for your volume tests and switch to technical materials (Carbon, PETG) only for the final version of your part.