✓ This material meets the criteria~ Specialized grades may meet this criteria
Quality Scores
Mechanics★★★★☆
Thermal★★★★☆
Chemical★★★☆☆
UV ageing★★★☆☆
Injection moulding difficulty★★★★☆
Recycling★★★☆☆
Performance profile
Mechanical properties
Mechanical properties of PC (polycarbonate)R
Density
1.2 g/cm³
Charpy notched impact
60 kJ/m2
Flexural modulus
2400 MPa
Flexural resistance
90 MPa
Tensile modulus
2300 MPa
Tensile resistance
60 MPa
Tensile strain
100 %
Chemical resistance and characteristics
Chemical resistance
<
Recommended applications
Safety glazing and windscreens, protective screens and helmets, electronic enclosures, optical components, sterilisable medical equipment, reusable BPA-free bottles, automotive headlights
Frequently asked questions
Injection at 270–320 °C, mould at 80–120 °C. Pre-drying is essential: 4–6 hours at 120 °C. Highly susceptible to hydrolysis if damp. High viscosity requires high pressure. Low shrinkage (0.5–0.8 %). Take care with birefringence on optical components.
The PC is recyclable (code 7). Chemical depolymerisation allows for the recovery of BPA and diphenyl carbonate. Mechanical recycling is common in industry but degrades transparency and impact resistance after several cycles.
PC-FDA grades are approved for food contact. Beware of older grades that may contain BPA. Modern BPA-free grades comply with EU regulation 10/2011 for certain uses. Always check the specific grade.
Hybster Team
Hybster Engineering Team
Design Office – Plastics Design & Engineering
The Hybster Design Office brings together the company's plastic engineering, mechanical, and industrialisation engineers. The team supports projects from the ideation phase through to series validation, incorporating Design For Manufacturing (DFM), rheological simulation, material selection, and mould design. It serves the automotive, electronics, electrical, EV charging, and industrial sectors.
Injection moulded part designDFMSimulation MoldflowSubject choiceMoulds for conceptionISO 20457 Tolerancing