FOR PLANET‑FRIENDLY PRODUCTS

Product Eco-Design
Design for Repairability

Eco-design is not an option; it is the industry’s new responsibility

Eco conception de pièces plastiques et d'assemblages analyse de cycle de vie

At Hybster, we placeproduct ecodesign at the center of all our innovation projects, whether they concern connected products, medical devices, or industrial solutions.

Our mission is clear: to design durable, repairable, and high‑performance products,while reducing their environmental footprint from the very early design stage. empreinte environnementale dès la phase de conception.

Through our integrated approach combining industrial design, mechanical and electronic engineering, and environmental assessmentwe support companies on their path toward responsible and competitive innovation..

The goal: to turn your ideas into products that combine technical performance, longevity, and a low carbon footprint..

Adoptingeco-design with Hybster means anticipating future European regulations (the AGEC law, the Eco-design Directive), while meeting growing consumer expectations for products that are more repairable, reusable, and recyclable..

Because at Hybster, we firmly believe that eco-design is not a constraint,but a powerful driver of innovation, differentiation, and industrial competitiveness..

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WHY INITIATE AN ECO-DESIGN STRATEGY?

Eco-design
what is the use ?

Every product has a story to tell: how it is created, how it is used, and what it becomes over time.

We believe that sustainable design can transform the impact of industry: less material, less waste, more meaning. It is this new way of innovating where performance and sustainability move forward together.

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of a product’s environmental impact is defined during the design phase.

According to ADEME (the French Agency for Ecological Transition), decisions made during the design phase influence up to 80% of a product’s environmental impacts throughout its entire life cycle.

This highlights the importance of embedding eco-design from the earliest stages of product development.
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57% of european consumers prefer products that are repairable or recyclable.

According to the 2024 IFOP study, repairability and durability have emerged as major purchasing criteria, even ahead of price for certain segments.

Eco-design is emerging as a direct source of competitive advantage in the market
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of industrial companies have already adopted an eco-design approach.

Companies that design eco‑responsible products report a 20% increase in customer loyalty and a stronger CSR image.

Eco-innovation has become a lever for economic performance, not merely an environmental concern.
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average reduction in CO₂ emissions thanks to eco-design.

Eco-design approaches enable a 20% to 40% reduction in carbon emissions across a product’s life cycle.

Clear evidence that sustainability and industrial performance can go hand in hand.
WHAT DOES REGULATION SAY ?

Repairability index
stay Ahead of regulations

Repairability index regulations require measuring a product’s ability to be repaired. Hybster supports its clients in achieving compliance and optimizing this index, which is now mandatory for many electronic and household appliances.
Hybster supports its clients in achieving compliance and optimizing this index, which is now mandatory for many electronic and household appliance products. While the repairability index is applied only in France since 2021, 83% of UK consumers require such environmental scoring on electronic devices.
  • What is repairability index ?
  • How to improve repairability index ?

The Repairability Index assesses how easy a product is to disassemble, diagnose, and repair, using a score from 1 to 10.
It considers the accessibility of spare parts, component availability, and the technical documentation made available to users.

To improve this index, Hybster acts on several key levers:

  • Tool‑free disassembly (without proprietary tools),
  • Standardization of screws and connectors,
  • Easier access to critical components,
  • Clear, durable documentation for users and after‑sales service.
SEE MORE

What is
product eco-design ?

Eco-design is a holistic approach that integrates a product’s environmental impacts from the design stage, with the aim of reducing them throughout its entire life cycle—from manufacturing to end of life.

It takes into account resource consumption, carbon emissions, repairability, product lifespan, and the recyclability of materials.

The advantages are clear and wide‑ranging:

BENEFIT 1Lower production and logistics costs,

Product eco-design enables reduced raw material use, simplified assembly processes, and lower scrap rates.

When combined with more efficient manufacturing processes, these optimizations lead to significantly lower production and logistics costs, while enhancing overall project profitability.

BENEFIT 2Extended product lifespan,

Designing sustainably means creating products that are more reliable, repairable, and upgradable.

Through a Design for Repairability (DFR) approach, components are accessible, replaceable, and maintainable—extending product lifespan and reducing resource waste.

BENEFIT 3Brand value enhancement and regulatory compliance,

Eco-design strengthens your responsible brand positioning and builds trust among customers and partners.

It also guarantees compliance with environmental regulations and reinforces your company’s CSR image

BENEFIT 4Enhanced competitiveness driven by sustainable innovation,

Choosing eco-design is about innovating in a new way.

By integrating sustainability from the outset, you create products that are more efficient, differentiated, and market‑aligned, while securing a sustainable competitive edge.

Our Eco-Design Approach
Sustainability and Performance

Our eco-design approach is built on a proven methodology, centered on Life Cycle Assessment (LCA), repairability, and industrial optimization.

We design products that are built to last, easy to repair, and efficiently recyclable.
Design for Repairability (DFR)
Design for Repairability (DFR) aims to make products easier to maintain and repair.

Nous concevons des produits démontables, We design disassemblable, accessible, and modular products, reducing waste and extending their useful lifespan.
Selection of Recycled and Sustainable Materials
We prioritize the selection of recycled, bio‑based, and low‑carbon‑footprint polymers, ensuring they remain fully compatible with the mechanical and aesthetic requirements of your product.

Each material is carefully chosen based on its environmental impact and its actual recyclability.
Reduction of Environmental Carbon Footprint
We assess emission sources at each stage of the project (materials, transport, packaging, use) to reduce the product’s total carbon footprint.

Measurable performance indicators are included in our Life Cycle Assessment (LCA) reports.
Production Energy Optimization
Our engineers implement low‑energy manufacturing processes such as optimized plastic injection, shorter machine cycles, and long‑lasting tooling.

The aim is to increase production efficiency while lowering emissions and scrap rates.
CONTACT US

Start my
eco-designed product

Bring tomorrow’s products to life with Hybster — your expert partner in eco-design, sustainable design, and responsible engineering.

Our team supports you in reducing the environmental impact of your innovations while enhancing their performance and value.
Visit
65, Rue de la Cimaise

59650 Villeneuve d'Ascq
write
call
+33(0) 9 72 51 89 89
WANT TO KNOW MORE ?

FAQ
Eco design

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