{"id":12246,"date":"2026-05-14T16:49:08","date_gmt":"2026-05-14T14:49:08","guid":{"rendered":"https:\/\/hybster.com\/fr\/?p=12246"},"modified":"2026-05-14T19:33:44","modified_gmt":"2026-05-14T17:33:44","slug":"plastic-injection-multi-cavity-mould","status":"publish","type":"post","link":"https:\/\/hybster.com\/en\/moule-multi-empreintes-injection-plastique\/","title":{"rendered":"Multi-cavity plastic injection mould"},"content":{"rendered":"<!-- HXGLOSDEBUG-START\n  version=1.0.6\n  has_post=yes\n  post_type=post\n  post_slug=moule-multi-empreintes-injection-plastique\n  is_singular=no\n  result=SKIPPED-no-singular\nHXGLOSDEBUG-END -->\n<!-- HXGLOS-FILTER-OK -->\n\r\n<h2 class=\"wp-block-heading\">High-productivity tooling for your large production runs<\/h2>\r\n\r\n\r\n\r\n<p>One <strong>Multi-cavity mould<\/strong> produces several identical parts in a single injection cycle: 8, 16, 32, or even 64 or 128 parts. This technology is essential for <strong>large series (100,000 to several million parts\/year)<\/strong>, as it divides the effective cycle time by the number of impressions and amortises the investment over very low unit costs.<\/p>\r\n\r\n\r\n\r\n<p>Hybster designs multi-cavity moulds for high-volume sectors: automotive, packaging, consumer electronics, medical devices and industrial equipment. Combined with <a title=\"Hot channels\" href=\"https:\/\/hybster.com\/en\/moule-injection-canaux-chauds\/\">hot channels<\/a> and the <strong>conformal cooling<\/strong>, the multi-cavity mould represents the state of the art in mass-production of plastic parts.<\/p>\r\n\r\n\r\n\r\n<h2 class=\"wp-block-heading\">What is a multi-cavity mould?<\/h2>\r\n\r\n\r\n\r\n<p>A multi-cavity mould incorporates several identical cavities within a single mould base, fed by a system of branching channels (hot or cold). During each cycle, the injection moulding machine injects the material into all the cavities simultaneously, producing N identical parts in a single operation.<\/p>\r\n\r\n\r\n\r\n<p>Common configurations<\/p>\r\n<ul class=\"wp-block-list\">\r\n\r\n\r\n<li><strong>4 and 8 footprints<\/strong> standard configurations for medium parts (10 to 200 g).<\/li>\r\n\r\n\r\n\r\n<li><strong>16 and 32 prints<\/strong> : for small parts in large series (plugs, caps, connectors, small technical parts).<\/li>\r\n\r\n\r\n\r\n<li><strong>48 to 128 prints<\/strong> Very high rate, tiny parts (medical parts, mini-components).<\/li>\r\n<\/ul>\r\n<!-- \/wp:post-content -->\r\n\r\n<!-- wp:heading -->\r\n<h2 class=\"wp-block-heading\">Advantages of multi-finger<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:list -->\r\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\r\n<li><strong>Productivity multiplied<\/strong> by the number of prints: 8 prints = 8 pieces per cycle.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Unit cost significantly reduced<\/strong> : spreading the cost of machine time and labour across multiple parts.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Quick ROI on large series<\/strong> Investment premium amortised in a few months to 1-2 years depending on volume.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Production consistency<\/strong> : all parts in a series come from the same batch, ensuring perfect consistency.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Simplified automation<\/strong> Robotic grippers, vision control, and palletising are easily industrialised.<\/li>\r\n<!-- \/wp:list-item --><\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:heading -->\r\n<h2 class=\"wp-block-heading\">When to opt for a multi-cavity mould?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:list -->\r\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\r\n<li><strong>Annual volume &gt; 100,000 units<\/strong> The ROI is starting to become attractive on 4-8 impressions.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Annual volume &gt; 1 million units<\/strong> : 16\u201332-slot configurations become cost-effective.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Small parts<\/strong> (caps, lids, connectors) where a large number of moulds can be fitted onto a standard press.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>High target cadence<\/strong> to reduce the number of presses required for production.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Dimensionally mature parts<\/strong> Fixed design, no short-term modifications planned.<\/li>\r\n<!-- \/wp:list-item --><\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>For more modest volumes, stick to a <a title=\"Small series mould\" href=\"https:\/\/hybster.com\/en\/moule-injection-plastique-petite-serie\/\">small-batch mould<\/a> single run. If you have several complementary pieces to produce together rather than identical ones, opt for a <a title=\"Family mould\" href=\"https:\/\/hybster.com\/en\/moule-famille-injection-plastique\/\">family mould<\/a>.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2 class=\"wp-block-heading\">Technical challenges of multi-imprinting<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3 class=\"wp-block-heading\">Fill balancing<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>All impressions must fill simultaneously and identically. An imbalance generates variable quality parts (under-filled, over-filled, with sink marks). Solutions:<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:list -->\r\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\r\n<li><strong>Balanced footprint layout<\/strong> symmetrical with respect to the central injection point.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Balanced power channels<\/strong> Calculated lengths and sections for equal distribution.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Independent valve gated hot runner systems<\/strong> to synchronise the opening of each PI.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Moldflow rheological simulation<\/strong> Systematic before manufacturing.<\/li>\r\n<!-- \/wp:list-item --><\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3 class=\"wp-block-heading\">Thermal regulation<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>The greater the number of cavities, the more complex thermal management becomes. Conformal cooling is often essential when there are more than 16 cavities to prevent variations in quality between the outer and central cavities.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3 class=\"wp-block-heading\">Press capacity required<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>A multi-cavity mould requires a press with: higher clamping force (proportional to the number of cavities), sufficient injection volume, and platen sizes large enough to accommodate the mould. Hybster systematically checks compatibility with your existing press fleet before finalising the design.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2 class=\"wp-block-heading\">Steels and mould materials<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:list -->\r\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\r\n<li><strong>Hardened and tempered steel 1.2767 or H13<\/strong> for footprints: durability exceeding 5 million cycles.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>1.2316 steel (Stavax)<\/strong> for glass-fibre-reinforced materials: increased abrasion resistance.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Range 1.1730 or 1.2311<\/strong> for the structure: a balance between strength and cost.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>DMLS inserts<\/strong> for conformal cooling on critical impressions.<\/li>\r\n<!-- \/wp:list-item --><\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:heading -->\r\n<h2 class=\"wp-block-heading\">Our method<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3 class=\"wp-block-heading\">1. Economic study of the number of footprints<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>We encrypt the investment and unit cost for different configurations (2, 4, 8, 16 prints) for your target volume and amortisation period. This analysis allows you to choose the best investment\/cost per piece ratio.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3 class=\"wp-block-heading\">2. Design and simulation<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>3D mould design with optimised cavity layout, sizing of feed channels (hot or cold), positioning of the cooling system, selection of steels and heat treatments. Systematic Moldflow simulation to validate flow balance.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3 class=\"wp-block-heading\">3. Large-scale manufacturing by partners<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>Multi-cavity moulds are manufactured by toolmakers equipped with high-precision, large-capacity machining centres. Hybster selects its partners according to complexity: France\/Germany for critical moulds (medical, automotive), Eastern Europe or China for standard configurations.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3 class=\"wp-block-heading\">4. Development and qualification<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>The development of a multi-cavity mould is crucial: the dimensional accuracy of each cavity must be verified individually, temperatures must be balanced, and the overall cycle must be optimised. Testing over 50 to 200 cycles to stabilise the process, followed by statistical process control (SPC) on the initial production runs.<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2 class=\"wp-block-heading\">Indicative costs and timescales<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:list -->\r\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\r\n<li><strong>Cold runner two-impression mould<\/strong> \u00a315,000 to \u00a335,000, 10 to 14 weeks.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Four-to-eight cavity mould, hardened steel + hot runners<\/strong> : \u20ac40,000 to \u20ac90,000, 14 to 18 weeks.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>High-speed 16-cavity mould<\/strong> \u20ac70,000 to \u20ac150,000, 16 to 22 weeks.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li><strong>Mould 32+ impressions for stoppers\/caps<\/strong> : \u20ac120,000 to \u20ac300,000+, 20 to 28 weeks.<\/li>\r\n<!-- \/wp:list-item --><\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:heading -->\r\n<h2 class=\"wp-block-heading\">To go further<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:list -->\r\n<ul class=\"wp-block-list\"><!-- wp:list-item -->\r\n<li>Combine with a high cadence: <a title=\"Hot channels\" href=\"https:\/\/hybster.com\/en\/moule-injection-canaux-chauds\/\">hot runner mould<\/a>.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li>For different simultaneous parts: <a title=\"Family mould\" href=\"https:\/\/hybster.com\/en\/moule-famille-injection-plastique\/\">family mould<\/a>.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li>For smaller quantities: <a title=\"Small series\" href=\"https:\/\/hybster.com\/en\/moule-injection-plastique-petite-serie\/\">small-batch mould<\/a>.<\/li>\r\n<!-- \/wp:list-item -->\r\n\r\n<!-- wp:list-item -->\r\n<li>Full offer: <a title=\"Plastic injection moulds\" href=\"https:\/\/hybster.com\/en\/plastic-injection-mould-tooling\/\">Hybster plastic injection moulds<\/a>.<\/li>\r\n<!-- \/wp:list-item --><\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:paragraph -->\r\n<p>&nbsp;<\/p>\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:bpsc\/section-collection {\"content\":{\"title\":\"\u00c9tudier un moule multi-empreintes pour vos grandes s\u00e9ries\",\"subTitle\":\"Vous avez un projet de production en grande s\u00e9rie (100 000+ pi\u00e8ces\/an) ? u003cbru003eu003cbru003eHybster r\u00e9alise une \u00e9tude \u00e9conomique comparant diff\u00e9rentes configurations (2, 4, 8, 16 empreintes) pour vous proposer l'investissement optimal et le co\u00fbt pi\u00e8ce le plus comp\u00e9titif.\",\"btnOneText\":\"Demander une \u00e9tude\",\"btnOneUrl\":{\"url\":\"https:\/\/hybster.com\/fr\/demande-de-prix\/\",\"id\":586,\"title\":\"Devis\",\"type\":\"page\",\"kind\":\"post-type\"},\"btnTwoText\":\"\",\"btnTwoUrl\":[],\"img\":{\"id\":5130,\"url\":\"https:\/\/hybster.com\/wp-content\/uploads\/management_de_projets-scaled.jpeg\",\"alt\":\"Accompagnement de projets en plasturgie\",\"title\":\"Accompagnement de projets en plasturgie\"}},\"wrapper\":{\"background\":{\"color\":\"var(u002du002dcontrast-3)\"},\"padding\":{\"desktop\":{\"top\":\"30px\",\"right\":\"15px\",\"bottom\":\"30px\",\"left\":\"40px\"},\"tablet\":{\"top\":\"30px\",\"right\":\"15px\",\"bottom\":\"30px\",\"left\":\"40px\"},\"mobile\":{\"top\":\"10px\",\"right\":\"10px\",\"bottom\":\"10px\",\"left\":\"100px\"}},\"border\":{\"radius\":\"5px\",\"color\":\"#000\",\"width\":\"1px\"}},\"title\":{\"typo\":{\"fontSize\":{\"desktop\":25,\"tablet\":20,\"mobile\":15},\"fontWeight\":400,\"fontFamily\":\"Arial, sans-serif\",\"lineHeight\":\"135%\",\"isUploadFont\":false},\"color\":\"#fff\"},\"cId\":\"d3403a5d-1\",\"TrpContentRestriction\":{\"restriction_type\":\"exclude\",\"selected_languages\":[],\"panel_open\":false}} \/-->\r\n\r\n<!-- wp:paragraph -->\r\n<p>&nbsp;<\/p>\r\n<!-- \/wp:paragraph -->","protected":false},"excerpt":{"rendered":"<p>Multi-cavity mould for high-volume production (100,000+ units per year). Hybster designs configurations with 2, 4, 8, 16, 32+ cavities, incorporating hot runners, conformal cooling and rheological simulation to ensure maximum productivity and optimised unit costs.<\/p>","protected":false},"author":20,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_uf_show_specific_survey":0,"_uf_disable_surveys":false,"footnotes":""},"categories":[468],"tags":[],"class_list":["post-12246","post","type-post","status-publish","format-standard","hentry","category-savoir-faire"],"acf":{"sf_type":"moule","sf_focus_keyword":"moule multi-empreintes","sf_meta_title":"Moule multi-empreintes injection | Hybster","sf_meta_description":"Moule multi-empreintes (8 \u00e0 128 cavit\u00e9s) pour grandes s\u00e9ries 100 000+ pi\u00e8ces\/an. Canaux chauds, conformal cooling, simulation rh\u00e9ologique. Hybster.","sf_volume_min":100000,"sf_volume_max":10000000,"sf_delai_typique":"12 \u00e0 16 semaines","sf_faq":[{"question":"Combien d'empreintes choisir pour mon projet ?","answer":"R\u00e8gle simple : commencer par 2 empreintes au-dessus de 50 000 pi\u00e8ces\/an, 4 empreintes au-dessus de 200 000, 8 empreintes au-dessus de 500 000, 16+ au-del\u00e0 de 2 millions. Mais le chiffrage pr\u00e9cis d\u00e9pend de la taille de la pi\u00e8ce, du temps de cycle, du co\u00fbt mati\u00e8re. Nos ing\u00e9nieurs r\u00e9alisent une \u00e9tude \u00e9conomique personnalis\u00e9e."},{"question":"Comment garantir que toutes les empreintes produisent des pi\u00e8ces identiques ?","answer":"Par 3 actions compl\u00e9mentaires : (1) conception \u00e9quilibr\u00e9e (disposition sym\u00e9trique, canaux d'alimentation calcul\u00e9s), (2) simulation Moldflow syst\u00e9matique pour valider, (3) <strong>canaux chauds avec valve gates ind\u00e9pendantes<\/strong> permettant d'ajuster finement chaque PI individuellement."},{"question":"Quelle est la dur\u00e9e de vie d'un moule multi-empreintes ?","answer":"Avec un acier trait\u00e9 (1.2767, H13) et une maintenance correcte, un moule multi-empreintes d\u00e9passe facilement 5 \u00e0 10 millions de cycles. Certains moules industriels en service depuis 15 ans ont produit plus de 50 millions de cycles avec entretien r\u00e9gulier (nettoyage, polissage des empreintes, remplacement de pi\u00e8ces d'usure)."},{"question":"Que se passe-t-il si une empreinte est endommag\u00e9e ?","answer":"Sur un moule bien con\u00e7u, on peut souvent isoler l'empreinte d\u00e9faillante (en obturant son canal d'alimentation ou en fermant sa valve gate) et continuer \u00e0 produire avec les autres. La r\u00e9paration peut se faire par soudure-rectification ou remplacement de l'insert si la conception le pr\u00e9voit. Anticiper cette flexibilit\u00e9 d\u00e8s la conception."},{"question":"Multi-empreintes ou plusieurs moules mono-empreinte : que choisir ?","answer":"Multi-empreintes pour : volumes \u00e9lev\u00e9s stables, automation, co\u00fbt unitaire optimis\u00e9, gestion logistique simplifi\u00e9e. Plusieurs moules mono-empreintes pour : flexibilit\u00e9 de production (utiliser plusieurs presses en parall\u00e8le, lancer des s\u00e9ries diff\u00e9rentes), pr\u00e9cision dimensionnelle maximale, robustesse face \u00e0 une panne (un moule HS = autres en production)."}]},"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO Pro 4.9.7.1 - aioseo.com -->\n\t<meta name=\"description\" content=\"Moule multi-empreintes (8 \u00e0 128 cavit\u00e9s) pour grandes s\u00e9ries 100 000+ pi\u00e8ces\/an. Canaux chauds, conformal cooling, simulation rh\u00e9ologique. 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